高清一区高清二区

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      Prepared for Power

      Blast and peening solutions for the Automotive Industry

      Wheelabrator's Extensive Automotive Experience

      A great number of our largest customers come from the Automotive sector, and many of our innovations and product developments evolved from designing solutions for this rapid-development industry.

      Automotive manufacturers are constantly striving to make their components, stronger, faster and/or lighter with strict cost restraints. Wheelabrator works with the OEMs and their suppliers to support them in this quest to strengthen, clean and polish parts to improve performance.

      In addition to developments in the surface finishing and shot peening processes, Wheelabrator invests a great deal of time and effort in the research and development of complex materials handling and automation, in order to develop truly integrated in-line solutions to fit in today‚Äôs production lines.

      Wheelabrator specialises in custom-designed shot peening and surface preparation solutions to provide a solution to your challenges. With global innovation) and global machine support, we can support your peening and surface preparation needs.

      Similarly, we have used our experience gained from the design and manufacture of 1000's of blast machines to create a full range of "standard" machines.

       

      Browse the Component categories to find the typical machines used to clean and/or peen automotive parts and structures.

       

       

      Axle Parts

      • Cross Member or Axle Carrier
      • Transverse Control Arm
      • Rear Axle Shaft or Differential Shaft
      • Axle Tube
      • Axle and Axle Parts
      • Steering Knuckle (Cast or Forged)
       

      Component

      Application

      Typical Machine Solution 

       cross member axle part Cross Member or
      Axle Carrier
      Cleaning and
      Shot Peening

      Satellite Table Machines (wheelblast), 
      Satellite Table Machines (airblast), 
      Horizontal/Mesh Belt Machines (wheelblast)
      Transverse Control Arm Automotive Axle component  Transverse Control Arm Cleaning
      Batch Tumblast or
      Continuous Throughfeed (Tumblast Type) Machine
       Rear Axle Shaft or Differential Shaft Rear Axle Shaft or Differential Shaft
      Cleaning and Shot Peening
      Horizontal/In-line Blast Machine
        Axle Tube
      Cleaning,
      Interior/Exterior Peening
      Continuous/Pass Through Hanger Type Blast Machine,
      Frame Machine,
      Mesh Belt Machine (or Chain Conveyor ~ Horizontal Belt)
        Axle and Axle Parts
      Cleaning,
      Weld Cleaning, Peening
      Continuous/Pass Through Hanger Type Blast Machine
      Frame Machine
        Steering Knuckle
      (Cast or Forged)
      Desanding or Descaling
      Batch Tumblast or 
      Continuous Throughfeed (Tumblast Type) Machine

      Bodywork

      • Side Columns and Pillars
      • Chassis
       

      Component

      Application

      Typical Machine Solution 

      side column and pillar  Side Columns and Pillars Cleaning
      Continuous/Pass Through Hanger Type Blast Machine
      Frame Machine
       chassis Chassis

      Cleaning,
      Weld Cleaning,
      Shot Peening

      Continuous/Pass Through Hanger Type Blast Machine
      Frame Machine 
       chassis
      Chassis - 02
      Cleaning,
      Weld Cleaning,
      Shot Peening
      Continuous/Pass Through Hanger Type Blast Machine
      Frame Machine

      Brakes

      Traditionally brake discs have been desanded and cleaned direct from the foundry's cooling process in continuous through feed machines, a type of tumble blast machine.

      But as automotive parts are becoming more sophisticated and valuable, many automotive manufacturers and suppliers are choosing to desand and clean discs in a manner where there is no part-on-part contact, and without the tumbling action. This can be achieved in inclined belt machines, where the brake disc is held in a vertical position and blasted from both sides whilst gently passing through a continous machine.

      • Brake Drum
      • Brake Disc
      • Brake Calliper
       

      Component

      Application

      Typical Machine Solution

      Brake Drum Cleaning and Deburring
      Inclined Belt Machine (Horizontal Machine),
      Continuous Throughfeed (Tumblast Type) Machine (CT or DT depending on component size and weight),
      Tumblast Machine (ST, DTC),
      Hanger Type Machine 
       Brake discs Brake Disc  Cleaning and Deburring
      Inclined Belt Machine (Horizontal Machine),
      Continuous Throughfeed (Tumblast Type) Machine (CT or DT),
      Tumblast Machine (ST, DTC)
        Brake Calliper Cleaning and Deburring Continuous Throughfeed (Tumblast Type) Machine (CT or DT),
      Tumblast Machine (ST, DTC)

      Typical machine solution:
      Typical machine solution:

      Clutch

      • Spring Collar or Disc Spring
      • Rubbing Plate
      • Clutch Plate
      • Clutch Housing

      Component

      Application

      Typical Machine Solution

      Spring Collar or Disc Spring  Spring Collar or Disc Spring  Cleaning and Shot Peening
       
      Satellite Table Machine
      Pass Through Hanger Type Machine
      Rubbing plate Rubbing Plate
      Cleaning and Shot Peening
      Satellite Table Machine
      Pass Through Hanger Type Machine
      Clutch plate 
      Clutch Plate
      Cleaning and Shot Peening
      Satellite Table Machine
      Pass Through Hanger Type Machine
      Clutch housing
      Clutch Housing
      Cleaning and Shot Peening
      Satellite Table Machine

      Engine

      Engine castings in iron and light metals such as aluminium need to be cleaned of sand and deburred, internal bores need cleaning, and sometimes a surface finish is required in preparation for subsequent processes.

      • Engine Block, Crankcase, Cylinder Head,
      • Oil Sump, Crankshaft, Camshaft,
      • Exhaust Manifold, Cylinder Liner,
      • Cylinder Head Cover, Steering Housing Cover,
      • Air Compressor, Gearbox Output Shaft,
      • Axle Drive Shaft, Valve Spring, Rocker Arm,
      • Piston, Connecting Rod.

      Component

      Application

      Typical Machine Solution

      Engine Block
      (Iron and Light Metal - (sand, gravity and pressure die-cast workpieces)
      Desanding, Cleaning, Deburing and Surface Finishing
      Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
      Continuous Hanger Type Machines (Spinner Hanger Machines) can be used for less complex components and lower output requirements
      Air Blast Machines can be used for additional internal blasting applications, such as the Advanced Internal Cleaning (AIC) machine.
      Crankcase
      (Iron and light metal - sand, gravity and pressure die-cast workpieces)
      Desanding, Cleaning, Deburing and Surface Finishing
      Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
      Continuous Hanger Type Machines (Spinner Hanger Machines) can be used for less complex components and lower output requirements
      Air Blast Machines can be used for additional internal blasting applications, such as the Advanced Internal Cleaning (AIC) machine.

      Cylinderhead Desanding and Cleaning Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
      Air Blast Machines can be used for additional internal blasting applications, such as the Advanced Internal Cleaning (AIC) machine.

      Oil Sump Desanding and Cleaning
      Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
      Continuous Hanger Type Machines (Spinner Hanger Machines)

      Crankshaft Desanding and Cleaning of cast crankshafts, Deburring of forged crankshafts
      Manipulator Type Machines (DS, DV, MAC)
      Continuous Hanger Type Machines (Spinner Hanger Machines) can be used for less complex components and lower output requirements

      Camshaft Desanding and Cleaning
      Hanger Type (Spinner Hanger) Machine
      Tumblast Machine (ST, DTC) or Continuous Tumblast Machine

      Exhaust Manifold Desanding and Cleaning
      Tumblast Machine (ST, DTC) or Continuous Tumblast Machine depending on output required and material (iron castings)

      Cylinder Liner
      Desanding and Cleaning
      A custom-designed Horizontal Machine solution is proposed

      Cylinder Head Cover Desanding and Cleaning
      Manipulator Type Machines (DS, DV)
      Hanger Type (Spinner Hanger) Machine

      Steering Housing Cover
      Desanding and Cleaning
      Manipulator Type Machines (DS, DV)
      Hanger Type (Spinner Hanger) Machine

      Air Compressor
      Desanding and Cleaning
      Manipulator Type Machines (MAC)
      Hanger Type (Spinner Hanger) Machine

      Gearbox Output Shaft
      Desanding and Cleaning

      Satellite Table Machine (wheelblast)
      Satellite Table Machine (airblast)


      Axle Drive Shaft Desanding and Cleaning
      Satellite Table Machine (wheelblast)
      Satellite Table Machine (airblast)
      Valve Spring Peening and Descaling
      Spring Peening Machine (wheelblast)
      Tumblast Machine (without process security)

      Rocker Arm Cleaning Tumblast Machine
      Piston Cleaning Hanger Type Machine
      Connecting Rod Cleaning Tumblast Machine

      Gears

      Gear and transmission components can be shot peened to increase the resistance to fatigue. These components can be shot peened by either wheelblast or airblast technologies, and the best solution will depend on your application, quantities and production processes.

      • Drive shaft, Gear shaft, Reverse Lock,
      • Outer Disc Carrier, Switching Piston Valve Plate,
      • Camshaft Drive Chain Plate, Gear Housing,
      • Parallel Feed Body, Sliding Coupling,
      • Epicyclic Gear, Housing, Central Gear

      Shot Peening Process Benefits:

      • Increase fatigue strength by at least 60%. In fully controlled conditions, it is possible to more than double the fatigue strength.
      • Increase bending strength.
      • Delay crack and micro-fissure formation in highly stressed components as the compressive stress prevents initiation and propagation.

      Superfinishing Process Benefits:

      • Low Ra finish, which can improve life of the part by as much as 30% for metal to metal contact.
      • Noise and vibration reductions.
      • Operating temperature reduction.
      • Wear and pitting reduction.

      These benefits will lead to longer lasting and better performing components.

      Peening and Superfinishing: Some Test Results
      As manufactured  Shot Peened  Shot Peened and Super Finished 
      Surface Hardness  750 Hv 800Hv 800Hv
      Maximum Compressive Residual Stress   1300 to 1400MPa 1300 to 1400MPa
      Bending Fatigue Strength 700MPa 900MPa (+30%) 1350MPa (+100.0%)
      Roughness/Surface Finish
      0.29µm 0.32µm 0.06µm

       

      Gear and Transmission Components


      Component

      Application

      Typical Machine Solution

       Drive shaft Drive Shaft  Cleaning and Shot Peening
      Satellite Table Machine (airblast)
       Gear shaft Gear Shaft
      Cleaning and Shot Peening  Satellite Table Machine (airblast), Flexible Cell CFX range (airblast)
       reverse lock Reverse Lock
      Cleaning and Shot Peening
      Satellite Table Machine (airblast), Flexible Cell CFX range (airblast)
       Outer Disc Carrier Outer Disk Carrier
      Cleaning and Shot Peening  Satellite Table Machine (airblast), Flexible Cell CFX range (airblast)
        Switching Piston Valve Plate
      Cleaning and Shot Peening  Continuous Hanger Type Machine (wheelblast),
      Robot Gripper Type Machine (wheelblast)
       Camshaft Drive Chain Plate Camshaft Drive Chain Plate
      Cleaning Horizontal/In-line Blast Machine (wheelblast)
       Gear housing Gear Housing
      Cleaning  Manipulator Type Machine (wheelblast),
      Continuous Hanger Type Machine (wheelblast)
       Gear Housing Gear Housing 02
      Cleaning Manipulator Type Machine (wheelblast),
      Continuous Hanger Type Machine (wheelblast)
       parallel feed body Parallel Feed Body
      Cleaning and Shot Peening 

      Satellite Table Machine (airblast), Flexible Cell CFX range (airblast), 
      Continuous Hanger Type Machine (wheelblast)

       Sliding Coupling Sliding Coupling Cleaning and Shot Peening Satellite Table Machine (airblast), Flexible Cell CFX range (airblast) 

      Steering

      • Steering Control Shaft or Gear Rod
      • Steering Wheel

       

      Component 

      Application

      Typical Machine Solution 

       steering knuckle Steering Control Shaft or Gear Rod
      Cleaning and Shot Peening
      Horizontal/In-line Blast Machine (wheelblast)
       steering wheel Steering Wheel
      Cleaning and Deburring
      Satellite Table Machine (airblast)

      Suspension

      • Coil Spring
      • Wheel Suspension
       

      Component

       Application

       Typical Machine Solution

        Coil Spring Shot Peening  Spring Peening Machine
       Wheel suspension Wheel Suspension Desanding and Cleaning Continuous Throughfeed (Tumblast) Machine,
      Batch Tumblast Machine

      Track

      • Rear Axle Shaft Wheel
      • Sliding Joint Housing
      • Sliding Joint Hub
      • Transverse Control Arm
      • Ring Hub
      • Gear Wheel
       

      Component 

      Application 

      Typical Machine Solution

        Rear Axle Shaft Wheel Cleaning and Deburring Batch Type Tumblast Machine,
      Continuous Throughfeed (Tumblast) Machine
       Sliding Joint Housing Sliding Joint Housing Cleaning and Deburring
      Batch Type Tumblast Machine,
      Continuous Throughfeed (Tumblast) Machine
       sliding joint hub Sliding Joint Hub
      Cleaning and Shot Peening
      Horizontal / In-line Blast Machine
       Transverse Control Arm Transverse Control Arm Cleaning Batch Type Tumblast Machine,
      Continuous Throughfeed (Tumblast) Machine
       Ring Hub Ring Hub Cleaning
      Batch Type Tumblast Machine,
      Continuous Throughfeed (Tumblast) Machine
        Gear Wheel Cleaning and Shot Peening
      Table Machine,
      Satellite Table Machine

      Cleaning
      Cleaning

      Wheels

      • Wheel Rim
       

      Component

      Application

      Typical Machine Solution

      wheel rim  Wheel Rim Deburring Rotary Table and Continuous Rotary Table Machine
      Aluminium wheel rims are blasted to achieve a homogeneous and burr-free surface in preparation for subsequent powder coating. Rotary Table machines are used for special rims and low capacities (cycle around 2-3 minutes) and line integrated Rotary Table machines, working in cycles of around 15 seconds. The continuous rotary table machines are available in single or double strand versions.
      高清一区高清二区

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